Raw Materials

Raw Materials

Only the superior quality gelatin and HPMC are used to make our capsules, in compliance with U.S. Pharmacopoeia standards. All raw materials are carefully inspected prior to usage. In addition, we only use gelatin from countries that are free from bovine spongiform encephalopathy (BSE). BSE-free certificate is available upon request.

Melting

Adding gelatin or HPMC raw materials with purified water into dissolving tank until it's completely dissolved.

Melting
Coloring

Coloring

The colorants used are in compliance with EU directives and upon request with the FDA requirements.

Manufacturing

We equips with 46 production lines (including 10 fully automatic production lines from Canada). Relying on matured production technique and strict process control to guarantee the quality. Each process contains professionals to inspect in order to ensure best quality.

Manufacturing
First Sorting

First Sorting

The capsules are sorted by special inspecting machines which could take pictures for each grain of capsules and automatically filter out defective goods.

Printing

It is equipped with circumferential and axial capsule printing. Thus, we offer the monochrome or double-color printing ink loop and axial capsule printing service of various words and patterns according to the requirements of customers.

Printing
Second Sorting

Second Sorting

QCs manually select the capsules after machine inspection or printing. Then QAs take samples from each batch to pilot laboratory to test the concentration of ethylene oxide, chloroethanol and microorganisms. After the QA inspection is qualified, the quality management department will pass the batch record and issue a certificate of qualification.

Counting & Packing

The inner packaging material of the direct contact capsules should strictly comply with the relevant requirements of the packaging of the medicinal solid preparation. The outer packaging should have a certain strength enough to protect it from being crushed and deformed during transportation and storage, thus affecting the use of the product.

Counting & Packing
Storage

Storage

This product must be sealed and stored in a clean, dry, ventilated warehouse. It should not be stacked in the open air. The best storage conditions are relative humidity of 35%- 65% and temperature of 10°C-25°C.

 

the production flow

 

 

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